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twist-in-wire brushes
  • Custom & standard twisted-in-wire brushes
  • Many styles and materials available in-stock
  • Twisted brushes for power or hand use
  • Twisted brushes for cleaning, deburring, polishing reaming and blending
cylinder and conveyor brushes
  • In-stock & Custom manufactured cylinder & conveyor brushes
  • Metal back coiled and stapled set cylinder brush constructions
  • OEM replacements and refill services
  • Many styles, shapes & sizes and types for all industries
  • On-line tool available in the design resource center
Strip brushes
  • In-stock & Custom manufactured metal back strip brushes
  • Strip brushes in several styles, shapes & sizes for all industries
  • Strip brush holders for easy mounting
  • Strip brush fill materials include synthetic, natural bristle and wire
  • Galvanized, stainless steel or aluminum backing
stapled set brushes
  • Custom stapled set brushes manufactured to customer specifications
  • Stapled shapes include flat, strip, cylinder, wheels, and discs
  • Infinite arrangement of brush patterns & layouts, sizes and styles
  • Plastic, wood, rubber, leather, solid block or core materials
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abrasive nylon brushes
  • Abrasive nylon brushes for cleaning, deburring and polishing
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  • Twisted-in-wire miniature and internal tube brushes
  • Disc brushes for deburring, finishing and polishing
  • Ferrule End brushes for deburring and finishing
  • Wheel and stem-mounted brushes for industrial deburring and finishing applications
  • Cylinder and metal back coils custom manufactured for internal and external applications
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copper center wire wheel brushes
  • Copper Center Wire wheel brushes for cleaning, deburring and finishing
  • Non-Metallic Copper Center wheel brushes for wet and dry cleaning, polishing and finishing
  • Stem mounted wheel brushes for cleaning, deburring and finishing
  • Solid End & Square Trim brushes for cleaning, deburring and finishing
  • Miniature brushes for light deburring, blending surfaces and cleaning electronic components
  • Many styles and materials available
hand brushes
  • In-stock hand brushes in a variety of block shapes and fill materials
  • Welders, Stove & Appliance and Typewriter Utility small-hand scratch brushes
  • Applicator hand brushes made with hand drawn construction
  • General purpose wire and synthetic hand brushes with handles
  • Wire scratch brushes & Platers’ hand brushes
  • Anilox or Halftone brushes for graphic arts cleaning or light industrial applications
disposable chip brushes
  • Disposable chip brushes for general painting and cleaning
  • Round wire chip brushes for removing and wiping metal chips
  • Flat & Oval Sash paint brushes
  • Parts cleaning brushes
artist brushes
  • In-stock artist brushes in a variety of materials and styles
  • Fill materials include:
    - Sable
    - Camel Hair
    - Ox Hair
    - Bristle
    - Taklon
    - Nylon
  • Smooth finished and unfinished wood handles

Products > Power Brushes > Safety Considerations

Safety Considerations

BRUSH USAGE RECOMMENDATIONS

Safety Information: Many Brush Manufacturers mark some safety warnings, recommendations, and usage restrictions directly to the product. it is not always practical to include even the most limited safety information on the brush itself. Therefore, the operator must read and follow all instructions supplied in or on the product container as well as those marked on the product itself. The operator should also refer to the safety and operating information printed in the brush or power tool manufacturer's catalog, instruction manual, and other literature.

Pressure: Avoid excessive pressure when using a power brush. Excessive pressure causes over-bending of the filaments and heat build-up resulting in filament breakage, rapid dulling and reduced brush life. Instead of greater pressure on a brush, it is suggested that you try:
(1) A brush with a more aggressive cutting action (increased wire size, decreased filament length, change to a different brush type, i.e. knot type instead of crimped wire type), or (2) Higher speed (increased R.P.M., increased brush diameter).

Important Note: Never exceed the recommended MAXIMUM SAFE FREE SPEED R.P.M. (MSFS) rating of the brush.

Warning: In normal power brushing operations, the material being removed, such as burrs, scale, dirt, weld slag or other residue, will fly off the brush with considerable force along with brush filaments which break off due to fatigue.

The POTENTIAL OF SERIOUS INJURY EXISTS for both the brush operator and others in the work area (possible 50 feet or more feet from the brush). To protect against this hazard before rotating the brush, during rotation, and until rotation stops, operators and others in the area must wear SAFETY GOGGLES or FULL FACE SHIELDS WORN OVER SAFETY GLASSES WITH SIDE SHIELDS and use PROTECTIVE CLOTHING and EQUIPMENT.

You must follow all operator and safety instructions, as well as all common safety practices which reduce the likelihood or severity of physical injury.

Inspection and Storage: Upon receipt, inspect brushes for damage, rust, and deterioration. Store in original containers in a clean, dry location. Do not allow distortion of brush filaments/components or foreign matter to become lodged in brush face.

Dust and Fumes: Wear respiratory protection against this hazard (see ANSI 288.2).

Brushing Problems: DO NOT ALLOW UNSAFE OPERATIONS TO CONTINUE. Occasionally, due to worn bearings, a bent spindle, an unusual application, operator abuse or inappropriate use, a brush may fail. Do not continue to use a failed brush or one which is functioning improperly (i.e., throwing filaments, out of balance, etc.), as this increases the possibility for further brush failure and hazard of injury. The cause of the failure should be evaluated and corrected immediately.

Self SharpeningSelf-Sharpening: When using wire wheel brushes, periodically reverse the direction of rotation to take advantage of the self-sharpening action that will result. this may be accomplished by removing the brush from the spindle and turning it side-for-side and remounting securely. (See Figure 2)


CautionIMPORTANT: A Safety Slip is included with each shipping package for power brushes. All operators should read and understand safety information thoroughly and completely before using the brush. Keep the safety slip with the brush. All operators must read it.

WARNING: Failure to observe safety rules may result in injury.


correct vs. incorrect

SUMMARY
Power Brush Safety Requirements

Safety Goggles: Safety Goggles or Full Face Shields worn over Safety Glasses with side shields, MUST BE WORN by all OPERATORS and OTHERS IN THE AREA OF POWER BRUSH OPERATIONS. Comply with the requirements of ANSI 287.] ("Occupational Eye and Face Protection").

Guards: Keep all machine guards in place.

Speeds: Observe all speed restrictions indicated on the brushes, containers, labels or printed in pertinent literature. "MSFS" or "MAX.SFS" means Maximum Safe Free Speed (R.P.M.)-spinning free with no work applied: For reasons of Safety, the "MSFS/MAX.SFS" should not be exceeded under any circumstances.

Safety Standard: Comply with the Safety Standards of the American National Standards Institute, ANSI B165.1 and ANSI B165.2 "Safety Requirements-Power Brushes".

Protective Equipment: Appropriate protective clothing and equipment (such as full face shields, gloves, respirator, etc.) must be used where a possibility of injury exists that can be prevented by such equipment.

Before Starting Brush: Use eye protection and safety equipment. Inspect brush for rust, damage, speed limit, etc. If no-load speed marked on the power tool is higher than the brush speed limit, do not mount brush. Inspect and jog machine to assure the brush is mounted properly and securely, machine guards are in place, no vibration, etc. Run machine at operating speed for at least one minute before applying work-DO NOT STAND IN FRONT OF OR IN LINE WITH BRUSH.

Availability of ANSI Standards: Contact – ANSI, 1430 Broadway, New York, NY 10018.

"This information for users is provided solely as a public service. These recommendations are not necessarily complete for any particular application, and you should follow common sense safety considerations. Federal, state or local laws or regulations must be strictly obeyed, and control over these recommendations."

ABMA
design center

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